AUTOMATIC LYO LOADING & UNLOADING SYSTEMS

Salient Features:

• Our equipment is suitable for both Single / Multi Lyophilizer (s).
• Designed to meet the requirements of Lyophilizer, with…
       a.) MAIN (i.e., Service) DOOR

                b.) PIZZA DOOR

                c.) Both MAIN and PIZZA DOORs

• Adaptable for loading onto…
   a.) Fixed Shelves (Variable Height Loading)

            b.) Collapsible Shelves (Fixed Height Loading)

• Can fulfil (as per client requirement / site feasibility) either…

            a.) Row * Row Matrix
            b.) Mass Loading
            c.) Loading with Rings

• Supporting Equipment

            a.) Robotic Arm for Ring Pick and Place.
            b.) Ring Stacking Unit.

• Our equipment along with ROBO is clean room compatible

            (Meant for operating in Class 100 Environment).

• LAF and Barrier can be provided.
• Utilities Required:

            a.) 3 Phase, 415 V ± 10 V, 50 ± 5 Hz..

            b.) Moisture Free compressed air — 4 to 6 bar.

Sequence of Operation:

• The Automatic Loading and Unloading System for Lyophilizer is
  designed to transfer partial stoppered vials from out feed of Vial Filling
  Machine to Lyo.
• Servo controlled pusher mechanism is provided with servo-controlled
  pusher star wheel, to transfer the vials in line with programmed matrix,
  from transfer conveyor into buffer table.
• Ring is placed on the programmed vial matrix by ROBO.
• Each of the Rings (guiding the defined vial matrix) in a Row are
  connected to one another before being pushed into / loaded onto the
  respective shelf of the lyophilizer.
• During unloading, the inter-connected rings are automatically pulled out
  and are thereafter disengaged one after the other (i.e., as the vials in each
  of the rings are transferred onto the out feed) by ROBO.
• These rings are piled up in the Stacking unit for moving and make them 
   ready for the next batch.

   Important Note:

• Overall dimension of our equipment is customized, based on the available space..

   Key Features:

      1.) 21 CFR Part 11 Compliance system.

      2.) Reduced Loading and Unloading Time and Cost, thereby.

      3.) Increased productivity.

      4.) Asceptic handling by avoiding human intervention.

      5.) Ease of operation.