Description

A standalone vision-based counter that counts containers in a tray or tub in a few seconds. A camera and image-processing software count the vials, ampoules or cartridges, and the result is logged for reconciliation. It replaces slow manual counting and reduces counting errors.

Technical specifications

Machine typeStandalone vision-based counting equipment
Trays/ Tubsa) SS trays, b) HDPE trays, c) nested tubs
Counting MethodsArea scan; line scan
Counting DeviceVision system with Cognex camera
Counting/ Sacn timeLess than 5 seconds. It depends on operator efficiency, because loading and unloading the tray or tub is included
LoadingManual, or by belt conveyor 
ControllerPLC, Advantech controller or PC integration
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Key features

  • Vision-based counting with exceptional accuracy 
  • Real-time detection and counting of components, containers and products 
  • Advanced camera technology with image-processing algorithms 
  • Suitable for vials, ampoules, syringes, bottles and medical devices 
  • Recipe-based operation with PLC / Advantech controller / PC integration 
  • Comprehensive data logging and reporting capability 
  • GMP-compliant design for pharmaceutical applications 
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Counting exclusions

  • Inverted / Fallen Vials – Cartridges – Ampoules – PFS 
  • Vials without seals / flip-off, 
  • Cartridges without seals. 
  • Vials and Cartridges with damaged seals 
  • Vials and Cartridges sealed without stoppering
  • Ampoules with cracked / broken tip. 
  • Container not in line with the selected recipe