FILLING AND STOPPERING EQUIPMENT

• Our equipment is designed, keeping in mind the client declared /required Occupational Exposure Band (OEB) /Occupational Exposure Limit (OEL).
• Based on the client requirement, equipment is supplied by integrating either with

           a.) O-RAB

           b.) C-RAB

           c.) ISOLATOR

• In line with client’s product requirement, equipment is incorporated with either of the filling pumps…

           a.) ROTARY PISTON PUMP

           b.) PERISTALTIC PUMP

• In line with the output desired by client, equipment is incorporated with following no. of filling pumps…

           a.) 2 HEAD

           b.) 5 HEAD and upto 10 HEADs

• Accommodates Nested Tubs comprising of  

           a.) PFS

           b.) CARTRIDGE

           c.) Both PFS and CARTRIDGE

• Nested Tubs of following Matrix Configuration is handled.

           a.) PFS - 16 * 10 Matrix = 160 PFS for 0.5ml and 1.0 ml Fill Volume Variants
           b.) CARTRIDGE - 10 * 10 Matrix = 100 Cartridges for 3.0 ml Fill Volume Variant
                Can be customized as per client required configuration.

• Maxm. Fill Volume Range, feasible with our equipment

           a.) PFS -10.0 ml

           b.) CARTRIDGE - 5.0 ml

           Can be customized as per client required configuration.

• Maximum Filling Speed (PFS and CARTRIDGE)

           a.) 2 HEAD / 0.5ml and 1.0ml / 40 Units per min

           b.) 5 HEAD / 0.5ml and 1.0ml / 100 Units per min

           c.) 10 HEAD / 0.5ml and 1.0ml / 200 Units per min

Utilities Required:
           a.) 3 Phase, 415 V ± 10 V, 50 ± 5 Hz.

           b.) Sterile Filtered Nitrogen Pressure - 2 Bar.

           c.) Sterile Filtered Air Pressure - 6 Bar (Moisture Free)

• Overall dimension of our equipment is customized, based on the client required option, features and available space.

Major Stations of Equipment

           a.) Tub Transfer.
           b.) Tub De-Lidding.

           c.) Tub In-Lay Paper Removal.

           d.) Nest Pick and Place at Infeed.

           e.) Tub Transfer to Outfeed.

            f.) Nest Transfer.

            g.) Filling (along with N2 Gas Pre and Post Purging)

            h.) Stoppering (Pick and Place).

             i.) Nest Pick and Place at Outfeed (Over Tub).

             j.) Tub Transfer (For Collection).

Supporting Equipment

            a.) Tub De-Bagging.

            b.) Tub Collection.

            c.) VHP Generator, AHU, De-Humidifier, BIBO unit and Air lock chamber in case of cRAB and
                  ISOLATORS.

Key Features:

            a.) 21 CFR Part 11 Compliance system.

            b.) Reduced Filling Time and Wastage, thereby.
            c.) Ease of operation.

            d.) Asceptic handling by minimizing human intervention.

            e.) Increased productivity.

             f.) Adequate measures taken to ensure product and human safety.